Gespeichert in:
| Titel: | Load oriented manufacturing control |
|---|---|
| Weiterer Titel: | Load-oriented manufacturing control |
| Von: |
Hans-Peter Wiendahl
|
| Person: |
Wiendahl, Hans-Peter
1938-2019 Verfasser aut |
| Hauptverfasser: | |
| Format: | Buch |
| Sprache: | Englisch Deutsch |
| Veröffentlicht: |
Berlin [u.a.]
Springer
1995
|
| Schlagworte: | |
| Online-Zugang: | http://bvbr.bib-bvb.de:8991/F?func=service&doc_library=BVB01&local_base=BVB01&doc_number=006477343&sequence=000002&line_number=0001&func_code=DB_RECORDS&service_type=MEDIA |
| Beschreibung: | Literaturangaben |
| Beschreibung: | XV, 368 S. zahlr. graph. Darst. |
| ISBN: | 3540197648 0387197648 |
Internformat
MARC
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| 240 | 1 | 0 | |a Belastungsorientierte Fertigungssteuerung |
| 245 | 1 | 0 | |a Load oriented manufacturing control |c Hans-Peter Wiendahl |
| 246 | 1 | 3 | |a Load-oriented manufacturing control |
| 264 | 1 | |a Berlin [u.a.] |b Springer |c 1995 | |
| 300 | |a XV, 368 S. |b zahlr. graph. Darst. | ||
| 336 | |b txt |2 rdacontent | ||
| 337 | |b n |2 rdamedia | ||
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| 500 | |a Literaturangaben | ||
| 650 | 4 | |a Production control | |
| 650 | 4 | |a Production scheduling | |
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Datensatz im Suchindex
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| _version_ | 1831257830782402561 |
| adam_text | Contents
List of Abbreviations xiii
1 Introduction 1
1.1 Preface 1
1.2 Changes in the Manufacturing Environment 1
1.2.1 Productivity 3
1.2.2 Flexibility 3
1.2.3 Attractiveness of the Workplace 4
1.3 Shifting Objectives of Manufacturing Control 4
1.4 Scheduling in Practice 6
1.5 The Weak Points of Conventional Manufacturing Control 9
1.6 References 11
2 Conventional Production Scheduling and Control 13
2.1 Abstract 13
2.2 Survey 13
2.3 Lead Time Scheduling and Capacity Scheduling .... 16
2.3.1 Single Steps in Lead Time Scheduling 19
2.3.1.1 Determining Lead Times 19
2.3.1.2 Interoperation Time Reduction 20
2.3.1.3 Operation Overlapping 23
2.3.1.4 Operation Splitting 24
2.3.2 Single Steps in Capacity Scheduling 25
2.3.2.1 Finite Loading 25
2.3.2.2 Capacity Adjustment 25
2.3.2.3 Capacity Alignment 26
2.4 Evaluation of Conventional Lead Time Scheduling .. 28
2.5 Requirements for New Methods of Production
Scheduling and Control 31
2.6 References 35
3 Lead Time A Key Term in Manufacturing Control 37
3.1 Abstract 37
3.2 Introduction 37
3.3 Lead Time Components 41
3.4 Simple and Weighted Mean Lead Time at a Work
Center 47
viii Contents
3.5 Order Lead Times 53
3.6 Statistical Evaluation of Work Center Lead Times . . 55
3.6.1 Absolute and Relative Frequency Distribution of
Simple and Weighted Lead Time 55
3.6.2 Simple and Weighted Mean Operation Time . 59
3.6.3 Simple and Weighted Mean Operation Time
Percentage 62
3.6.4 Median of Simple and Weighted Lead Time . . 64
3.6.5 Standard Deviation of Simple and Weighted
Mean Lead Time 65
3.6.6 Coefficient of Variation of Simple and Weighted
Lead Time 66
3.6.7 Median, Standard Deviation, and Coefficient of
Variation of Simple and Weighted Order Time 66
3.7 Work Center Lead Time in the Shop Calendar .... 68
3.7.1 Transformation of Throughput Elements .... 68
3.7.2 Frequency Distribution and Statistical
Evaluation in the Shop Calendar 69
3.8 Uncertainty of Measurement and Accuracy of
Computed Lead Time Values 72
3.9 Examples of Authentic Lead Time Measurements ... 75
3.9.1 Work Center Lead Times 75
3.9.2 Operation Lead Times 78
3.9.3 Order Lead Times 82
3.10 References 86
4 The Throughput Diagram A General, Realistic Model of the
Manufacturing Process 89
4.1 Abstract 89
4.2 Historical Evolution 89
4.3 Basic Form of the Throughput Diagram 93
4.4 The Work Center Throughput Diagram and its Basic
Data 95
4.4.1 How to Produce a Work Center Throughput
Diagram 95
4.4.2 Mean Inventory 101
4.4.3 Mean Time Data 103
4.4.3.1 Mean Range 103
4.4.3.2 Mean Advance Time 104
4.4.3.3 Weighted Mean Lead Time 106
4.4.4 Relationships between Mean Range, Mean
Advance Time, and Weighted Mean Lead Time. 108
4.4.4.1 Inventory Trend Component of Lead
Time 108
4.4.4.2 Sequence Component of Weighted Lead
Time Ill
4.4.4.3 Short and Long Term Relationships
between Time Quantities 114
4.4.5 Mean Performance, Mean Capacity, and Mean
Utilization 114
Contents ix
4.4.6 Relationships between Mean Inventory, Mean
Performance, and Weighted Mean Lead Time . 116
4.4.7 Weighted Mean Lateness 117
4.5 Order Throughput Diagram 121
4.5.1 Extended Work Center Throughput Diagram . 121
4.5.2 How to Produce the Order Throughput
Diagram 126
4.6 References 126
5 Analysis, Monitoring, and Diagnosis of the Manufacturing
Flow 129
5.1 Abstract 129
5.2 Manufacturing Flow Monitoring 129
5.3 Manufacturing Flow Analysis 131
5.3.1 Procedure Outline 131
5.3.2 Forms of Evaluation and Representation .... 139
5.3.3 Representation of the Results 145
5.3.4 General Rules and Possibilities for Improving
Manufacturing Flow 153
5.4 A Continuous Monitoring System for Manufacturing
Flow 155
5.4.1 Objectives and Concept 155
5.4.2 Example of a Continuous Monitoring System . 158
5.4.3 Results and Use of a Continuous Monitoring
System 167
5.5 Diagnosis of the Manufacturing Flow in the
Throughput Diagram 175
5.5.1 Breaking down Inventories 175
5.5.2 Breaking down Lead Times 180
5.5.3 Measures to be Deduced from Monitoring and
Diagnosis Results 186
5.6 Use of Graphics for the Representation of Throughput
Diagrams and Key Data 188
5.6.1 Representation of the Results of Manufacturing
Analyses 188
5.6.2 Graphics for Medium Term Manufacturing Flow
Monitoring 193
5.7 Implications for Manufacturing Control 195
5.8 References 200
6 Load Oriented Order Release 203
6.1 Abstract 203
6.2 Fundamental Relationships 203
6.3 Procedure 206
6.4 Conversion of the Orders to be Loaded 212
6.5 Sample Demonstration of the Release Process 214
6.6 How to Choose the Load Limit and Loading
Percentage Values 220
6.7 Interlinking Order Control with Manufacturing
Control 231
x Contents
6.8 Effects of the Load Limit and Time Limit Parameters in
Simulation and in Practice 232
6.8.1 Simulation of Manufacturing Processes as an
Aid in the Testing of Control Algorithms . . . 232
6.8.2 Effects of the Load Limit 245
6.8.3 Effects of the Time Limit 252
6.9 Controller Analogy of Load Oriented Order Release 254
6.10 Priority Rules and Order Sequencing in Load
Oriented Order Release 256
6.11 References 261
7 Schedule Oriented Capacity Planning and Control 263
7.1 Abstract 263
7.2 The Problem and the Method 263
7.3 Defining the Load Centers 266
7.4 Schedule Oriented Capacity Planning Procedure . . 269
7.5 References 277
8 Implementation of Load Oriented Manufacturing Control . 279
8.1 Abstract 279
8.2 Prerequisites 279
8.2.1 Influence of the Lot Size on Inventories and
Mean Lead Time 279
8.2.2 Orders Must Have a Due Date 286
8.2.3 An Operation Sheet with Standard Times
Must Exist 288
8.2.4 Material, Tooling, Fixtures and NC Programs
Must Be Available 288
8.2.5 Machine Availability and Personnel Capacity
Must Be Known 288
8.2.6 Operation Feedback Must Be Complete and
Sufficiently Accurate 291
8.3 Program Modules of Load Oriented Manufacturing
Control 292
8.3.1 Overview 292
8.3.2 Capacity Planning 292
8.3.3 Release Planning 295
8.3.4 Sequencing 296
8.3.5 Calculation of Monitored Data 299
8.4 System to User Interfaces and Hardware Configuration 301
8.5 Implementation Strategies 305
8.6 Load Oriented Manufacturing Control in Automated
Production Sites 308
8.6.1 Controlling Flexible Manufacturing Systems . 308
8.6.2 Integration into CIM Concepts 310
8.7 Effects of Load Oriented Manufacturing Control .. 316
8.7.1 Cost Effectiveness 316
8.7.2 Qualification and Motivation 318
8.8 References 319
Contents xi
9 Comparison of Load Oriented Manufacturing Control with
Other Methods 323
9.1 Abstract 323
9.2 Overview 323
9.3 The Kanban Principle 328
9.4 The Job Progress Number System 331
9.5 Finite Control with a Graphic Control Unit (Electronic
Leitstand) 333
9.6 Queueing Models 335
9.7 The OPT System 337
9.8 References 341
10 Summary 343
Appendix A 347
Appendix B 355
Subject Index 365
|
| any_adam_object | 1 |
| author | Wiendahl, Hans-Peter 1938-2019 |
| author_GND | (DE-588)115822216 |
| author_facet | Wiendahl, Hans-Peter 1938-2019 |
| author_role | aut |
| author_sort | Wiendahl, Hans-Peter 1938-2019 |
| author_variant | h p w hpw |
| building | Verbundindex |
| bvnumber | BV009790205 |
| callnumber-first | T - Technology |
| callnumber-label | TS157 |
| callnumber-raw | TS157 |
| callnumber-search | TS157 |
| callnumber-sort | TS 3157 |
| callnumber-subject | TS - Manufactures |
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| classification_tum | FER 050f |
| ctrlnum | (OCoLC)611399500 (DE-599)DNB1032074531 |
| dewey-full | 658.5 |
| dewey-hundreds | 600 - Technology (Applied sciences) |
| dewey-ones | 658 - General management |
| dewey-raw | 658.5 |
| dewey-search | 658.5 |
| dewey-sort | 3658.5 |
| dewey-tens | 650 - Management and auxiliary services |
| discipline | Werkstoffwissenschaften / Fertigungstechnik Wirtschaftswissenschaften |
| format | Book |
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| id | DE-604.BV009790205 |
| illustrated | Illustrated |
| indexdate | 2024-12-20T09:42:14Z |
| institution | BVB |
| isbn | 3540197648 0387197648 |
| language | English German |
| oai_aleph_id | oai:aleph.bib-bvb.de:BVB01-006477343 |
| oclc_num | 611399500 |
| open_access_boolean | |
| owner | DE-384 DE-19 DE-BY-UBM DE-91G DE-BY-TUM DE-703 DE-898 DE-BY-UBR DE-526 DE-634 |
| owner_facet | DE-384 DE-19 DE-BY-UBM DE-91G DE-BY-TUM DE-703 DE-898 DE-BY-UBR DE-526 DE-634 |
| physical | XV, 368 S. zahlr. graph. Darst. |
| publishDate | 1995 |
| publishDateSearch | 1995 |
| publishDateSort | 1995 |
| publisher | Springer |
| record_format | marc |
| spellingShingle | Wiendahl, Hans-Peter 1938-2019 Load oriented manufacturing control Production control Production scheduling Kapazitätsbelegungsplanung (DE-588)4261342-5 gnd PPS (DE-588)4115606-7 gnd Reihenfolgeproblem (DE-588)4242167-6 gnd Fertigungssteuerung (DE-588)4113547-7 gnd Belastungsorientierte Fertigungssteuerung (DE-588)4335524-9 gnd |
| subject_GND | (DE-588)4261342-5 (DE-588)4115606-7 (DE-588)4242167-6 (DE-588)4113547-7 (DE-588)4335524-9 |
| title | Load oriented manufacturing control |
| title_alt | Belastungsorientierte Fertigungssteuerung Load-oriented manufacturing control |
| title_auth | Load oriented manufacturing control |
| title_exact_search | Load oriented manufacturing control |
| title_full | Load oriented manufacturing control Hans-Peter Wiendahl |
| title_fullStr | Load oriented manufacturing control Hans-Peter Wiendahl |
| title_full_unstemmed | Load oriented manufacturing control Hans-Peter Wiendahl |
| title_short | Load oriented manufacturing control |
| title_sort | load oriented manufacturing control |
| topic | Production control Production scheduling Kapazitätsbelegungsplanung (DE-588)4261342-5 gnd PPS (DE-588)4115606-7 gnd Reihenfolgeproblem (DE-588)4242167-6 gnd Fertigungssteuerung (DE-588)4113547-7 gnd Belastungsorientierte Fertigungssteuerung (DE-588)4335524-9 gnd |
| topic_facet | Production control Production scheduling Kapazitätsbelegungsplanung PPS Reihenfolgeproblem Fertigungssteuerung Belastungsorientierte Fertigungssteuerung |
| url | http://bvbr.bib-bvb.de:8991/F?func=service&doc_library=BVB01&local_base=BVB01&doc_number=006477343&sequence=000002&line_number=0001&func_code=DB_RECORDS&service_type=MEDIA |
| work_keys_str_mv | AT wiendahlhanspeter belastungsorientiertefertigungssteuerung AT wiendahlhanspeter loadorientedmanufacturingcontrol |
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